Flexible Packaging Printing & Manufacturing

Overview

Flexible packaging production brings material selection, print quality and bag performance together. We coordinate printing, lamination and pouch conversion around the agreed product requirements, order quantity and delivery plan.

Our production setup includes 5 high-speed printing production lines and over 20 precision pouch-making machines. Material options include barrier films, foil laminates, mono-material structures and paper-based laminates. The material and production route are reviewed against the product, filling process, storage conditions and required pack performance.

To request a quote. Send the product, bag format, dimensions or sample, material structure if known, filling or processing conditions, quantity, number of designs and delivery destination. For rollstock, add film width, print repeat, unwind direction, core size and packing-machine model. Compare bag formats and material considerations if you are still choosing.

MOQ and pricing. Ask us to confirm the minimum order quantity and cost for your bag size, material structure, printing requirements and order volume. State whether this is a new design or a repeat order with existing cylinders. Confirm whether sampling, cylinder work and freight are included in the quotation.

工程

HUAYNは包装デザイン、グラビアシリンダー製作、材料加工、印刷準備、品質確認を一つの明確なワークフローで調整します。連絡の分散を減らし、各製造段階を連携させ、進行時期、印刷の安定性、状況の把握を改善しながら、軟包装プロジェクトを構想から製造へ進めます。

製造を見据えたデザイン

01

袋の構造、データ要件、合意した印刷仕様に合わせてデザインします。

ドイツ技術の精密さ

02

承認済みデータと印刷要件に合わせ、HELL電子彫刻でグラビアシリンダーを準備します。

高速印刷でも安定した色

03

色の基準と製造時の確認を調整し、リピート注文でも安定した印刷を支えます。

連携したワンストップの進行

04

一つのワークフローで、生産、合意した品質確認、納品手配を調整します。

Deliverables

Finished pouches or printed rollstock are produced to the agreed artwork, material structure and dimensional requirements. Inspection methods, acceptance criteria, supporting records and packing arrangements are confirmed for the order. Suitability for the intended filling and use conditions should be checked before full-scale production.

Before production. Confirm the artwork version, dimensions, material structure, proof or sample approval and color reference. See our artwork and prepress preparation for the files and approval checkpoints.

Production lead time. Under normal working conditions, production is completed within 15 working days for initial orders and within 10 working days for subsequent orders, counted from formal contract signing. These periods refer to production completion, not dispatch or arrival; confirm shipping arrangements separately.

Acceptance and records. Agree the inspection items, sampling method and acceptance criteria for dimensions, appearance, color, seals and any use-specific testing. Confirm which inspection records can accompany your order. Discuss these requirements with our quality and logistics team.

01

Substrate Engineering & Barrier Audit

We review the product, intended shelf life and filling or processing conditions to recommend a suitable film structure. Confirm performance requirements and any trials before production.

01

Substrate Engineering & Barrier Audit

We review the product, intended shelf life and filling or processing conditions to recommend a suitable film structure. Confirm performance requirements and any trials before production.

02

High-Speed Web Press Calibration

We set up one of our 5 high-speed printing lines for the agreed material, print repeat, tension and color references.

02

High-Speed Web Press Calibration

We set up one of our 5 high-speed printing lines for the agreed material, print repeat, tension and color references.

03

Printing & In-Process Checks

During printing, color and registration are checked against the agreed reference. Deviations are reviewed and adjusted within the approved production requirements.

03

Printing & In-Process Checks

During printing, color and registration are checked against the agreed reference. Deviations are reviewed and adjusted within the approved production requirements.

04

Multi-Layer Lamination

The material combination, lamination process and curing requirements are selected for the product. Bond and odor checks follow the agreed order specification.

04

Multi-Layer Lamination

The material combination, lamination process and curing requirements are selected for the product. Bond and odor checks follow the agreed order specification.

05

Mass Precision Pouch Conversion

Our 20+ pouch-making machines support cutting, gusset forming and sealing for the specified bag format. Dimensions and sealing requirements are checked against the approved specification.

05

Mass Precision Pouch Conversion

Our 20+ pouch-making machines support cutting, gusset forming and sealing for the specified bag format. Dimensions and sealing requirements are checked against the approved specification.

06

Quality Checks & Dispatch

Before dispatch, the agreed inspection checks are completed and any specified records are prepared. Test methods, sampling and packing requirements are confirmed for each order.

06

Quality Checks & Dispatch

Before dispatch, the agreed inspection checks are completed and any specified records are prepared. Test methods, sampling and packing requirements are confirmed for each order.

ご注文前に準備するもの

デザインデータ

Approved revision

編集可能なファイル、または合意した印刷用形式をお送りください。リンク画像とフォント、またはアウトライン化した文字を含め、未承認の内容を明示してください。

包装の寸法

Format and construction

展開図、寸法図、または参考サンプルをご用意ください。シール、折り、開口部、閉じ方の要件を明示してください。

包装の寸法

Format and construction

展開図、寸法図、または参考サンプルをご用意ください。シール、折り、開口部、閉じ方の要件を明示してください。

色の基準

Proof and sample approval

目標とする色と、承認に使う校正またはサンプルを指定してください。必要に応じて測定条件と許容差を合意します。

印刷機・シリンダーの詳細

Production specification

シリンダーの供給では、リピート長、面長、取り付け仕様、使用先の印刷機の要件をご確認ください。

印刷機・シリンダーの詳細

Production specification

シリンダーの供給では、リピート長、面長、取り付け仕様、使用先の印刷機の要件をご確認ください。

材料要件

Product and filling conditions

現在または提案する構成、厚さ、内容物、充填方法、想定する保管条件をお知らせください。

品質基準

Agreed checks

注文に必要な印刷と完成包装の検査を指定してください。方法、サンプル、合格基準を明示してください。

品質基準

Agreed checks

注文に必要な印刷と完成包装の検査を指定してください。方法、サンプル、合格基準を明示してください。

デザインと数量

Order scope

デザインごとに数量を記載してください。共通のデータ、変更版、製造開始前に必要なサンプルや校正を明示してください。

梱包・納品

Dispatch information

納品先、希望日、ロールまたはパウチの梱包要件、合意した出荷に必要な書類をご確認ください。

梱包・納品

Dispatch information

納品先、希望日、ロールまたはパウチの梱包要件、合意した出荷に必要な書類をご確認ください。

Get in touch.

Whether you have questions or just want to explore what’s possible, we’re here to help.

One partner for design, gravure cylinder making, and printing production.

Get in touch.

Whether you have questions or just want to explore what’s possible, we’re here to help.

One partner for design, gravure cylinder making, and printing production.